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The Käfersteige mine on the fringes of the Black Forest has lain dormant for 27 years, its wealthy mineral deposits deserted, its gates locked and its tunnels immersed in floodwater.
Now these gates are about to reopen, as Germany seeks to scale back its dependence on imported essential minerals by extracting extra of them itself.
“If we actually desire a revolution in transport and the assets wanted for that, there’s no approach round this challenge,” mentioned Simon Bodensteiner, chief government of Deutsche Flussspat, the German start-up planning to reactivate the mine. “And we’re nearly as good as able to go.”
Käfersteige sits atop what’s believed to be Europe’s largest deposit of fluorspar, a vital element of electrical vehicles. Each battery in a Volkswagen ID.4, the corporate’s first electrical SUV, requires about 10kg of the mineral.
Germany at the moment imports massive portions of it from Mexico. The dream is of larger self-sufficiency, not solely in fluorspar — typically nicknamed “lithium’s little brother” — however different commodities the nation wants for its inexperienced transition.
“We must always use the potential we have now and show that inexperienced and sustainable mining is feasible,” mentioned Franziska Brantner, state secretary on the economic system ministry, who’s spearheading Berlin’s efforts to make its provide chains extra resilient. “Traditionally talking, Germany has at all times been a rustic that produces uncooked supplies.”
For the reason that Covid-19 pandemic, western governments have been speeding to safeguard their economies from disruptions to commerce, by means of the whole lot from “friend-shoring” — shifting provide chains to trusted international locations — to outright decoupling from China.
Fears of an east-west battle over Taiwan have solely intensified the need of the US and Europe to scale back their reliance on China for a number of essential supplies. The EU, for instance, is determined by China for 72 per cent of its uncommon earth metals, a vital element of computer systems, cell phones and electrical vehicles, in keeping with Germany’s uncooked supplies company Dera.
Scarred by the turmoil brought on by Russia’s suspension of gasoline exports to Europe after its full-scale invasion of Ukraine, enterprise leaders say Germany should transfer shortly to keep away from falling into the identical entice with China.
“We’re already extra reliant on China for sure metals than we have been on Russia for gasoline,” mentioned Matthias Wachter of the BDI, Germany’s fundamental enterprise foyer. “And that’s an enormous danger.”
Knowledge compiled by Dera reveals how dependent Germany and Europe have change into on a small group of suppliers. In 2021, the EU obtained 96 per cent of its feldspar from Turkey, 98 per cent of its nickel oxide from Russia and 83 per cent of its gallium and germanium from China.
The marketplace for fluorspar can be extremely concentrated: solely a small variety of international locations export it, and Europe’s home manufacturing covers only a third of its demand for the mineral, in keeping with Bodensteiner. “Costs have steadily elevated over the previous 20 years as China decreased exports, present mines grew to become depleted and few new mines have been opened,” he mentioned.
Germany’s response has been to overtake its uncooked supplies technique, with a watch to beefing up the position of the state in securing essential provides. Brantner has been instrumental in drafting the technique, an early model of which was launched in January.
The paper says that the insufficient provide of essential supplies resembling lithium, copper and uncommon earths poses a “important danger” to reaching international local weather objectives. It sees a doable resolution in a public-private “uncooked supplies fund” to help mining, processing and recycling initiatives in Germany and the EU with grants, loans and funding ensures.
It additionally floats the concepts of accelerating funding in recycling, making a state stockpile of strategic uncooked supplies and establishing “minerals safety partnerships” with exporters resembling Canada and Australia, in addition to increasing home manufacturing.
The EU can be reassessing its method. It has produced a Crucial Uncooked Supplies Act that can set quotas for home manufacturing of minerals and decrease regulatory limitations for miners. Fluorspar is one in every of 34 commodities listed as essential.
The revival of Käfersteige, located in a closely wooded space close to the city of Pforzheim, a jewelry and watchmaking centre in south-western Germany, epitomises the renewed curiosity in exploiting the nation’s mineral wealth.
The mine first went into operation in 1935, at a time when fluorspar’s fundamental use was within the metals trade: it lowers the melting temperature in metal and aluminium manufacturing and so improves power effectivity.
However within the Nineteen Nineties the trade fell into disaster. The market was flooded with a wave of Chinese language-produced fluorspar that drove costs under the dollar-equivalent of €100 a tonne. Käfersteige’s then proprietor, Bayer, closed the mine in 1996.
Since then, costs have surged, rising to an all-time excessive of €700 per tonne in the summertime of 2022 as demand for the mineral — utilized in photo voltaic modules and lithium-ion batteries — soared. (It has since fallen again to about €560 per tonne).
Projections by Deutsche Flussspat counsel EU demand for fluorspar focus may rise from 755,000 tonnes a 12 months in 2020 to round 1.1mn tonnes by the tip of the last decade, if carmakers within the bloc use battery compounds sourced in Europe to attain their CO₂ emissions targets.
Käfersteige, which is reported to comprise about 2mn tonnes of uncooked fluorspar, may produce 100,000 tonnes a 12 months after 2029, assembly 40 per cent of Germany’s demand and 13 per cent of the EU’s, in keeping with Bodensteiner.
It’s not the one new mining challenge in Germany. London-listed Zinnwald Lithium is planning to mine an enormous lithium deposit on the German-Czech border in Saxony, whereas Vulcan Power Assets goals to supply lithium from thermal water in Oberrheingraben, close to Karlsruhe in south-west Germany.
Some specialists suppose the give attention to extracting uncooked supplies is just too slim, nonetheless. “Mining alone just isn’t sufficient,” mentioned Siyamend Al Barazi, an professional at Dera. “We have to begin pondering in full worth chains once more, and which means processing in addition to mining.”
It’s an method, he mentioned, that underpins the US Inflation Discount Act, which lavishes billions of {dollars} in subsidies on inexperienced applied sciences.
But enterprise circumstances in Germany — particularly the excessive value of electrical energy — are hardly conducive to large-scale funding. “If we will’t provide aggressive power costs for mineral processing, which is extremely energy-intensive, then it’s going to be exhausting for Europe,” Al Barazi added.
Wachter, of the BDI, argued that among the hype a few potential home increase in essential supplies was overdone. “The concept that Germany can change into self-sufficient is unrealistic,” he mentioned. “However among the uncooked supplies we’d like can, certainly, be produced right here. And that provides us an enormous benefit.”
The chart on this article has been amended since publication. It initially had two entries for Turkey’s Feldspar provides.
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